Zip Chain Actuator®THE NEXT GENERATION OF COMPACT, HIGH-SPEED LINEAR ACTUATORS
The patented Tsubaki Zip Chain Actuator® (ZCA) is the solution to your linear actuator application problems. The ZCA utilizes 100+ years of Tsubaki Roller Chain manufacturing expertise to create a linear actuator that “zips” together chain segments, creating a rigid actuating arm that offers high speed, multi-point stopping, efficient operation, and long life — all in a compact footprint.

SIMPLE AND EASY MAINTENANCE

Zip Chain Actuator®

Features:

High Speed

High Speed

MAX SPEED 1,000 MM/SEC

Multi-Point Stopping

Multi-Point Stopping

DUTY FACTOR 100%ED

Longer Life

Longer Life

EXPECTED TRAVEL DISTANCE 4,000 KM

Installs in Any Direction

Installs in Any Direction

NO LIMIT ON INSTALL DIRECTION

Compact Design

UP TO 90% SMALLER THAN THE STROKE

Compact Design

APPLICATIONS

HS High SpeedHF High FrequencyC CompactHP High PrecisionE Economical

COMPACT DESIGN IDEAL FOR LOW HEIGHT APPLICATION
The compact structure of the ZIP CHAIN ACTUATOR® enables various installation options — including lifting, horizontal, and suspending installation. Use for a wide range of applications requiring linear operation.

Click the different application types below.

  • Pallet Transfer Device
    Pallet Transfer Device

    Pallet Transfer Device

    HSHFC

    Workpieces are raised and lowered for transferring, using an arm powered by the Zip Chain Actuator.


    BENEFIT:

    • Can be installed in the small space on the ceiling side
    • Reduces the cycle time for conveyance by allowing for lifting at high speed
  • Container Sorting Equipment
    Container Sorting Equipment

    Container Sorting Equipment

    HSC

    Zip Chain Actuators can be used to move traversers horizontally and to raise or lower chucking units vertically.


    BENEFIT:

    • Horizontal and suspending installation are possible without protruding parts, enabling a lower height layout
    • Accurate multi-point stopping even with horizontal transfers
  • AGV (Automated Guided Vehicle)
    AGV (Automated Guided Vehicle)

    AGV (Automated Guided Vehicle)

    HPC

    Workpieces are transferred between conveyors at different heights using the Zip Chain Actuator mounted on AGV.


    BENEFIT:

    • Lift unit can be accommodated compactly in the AGV
    • Height can be adjusted according to the conveyor height of the next process
  • Furnace Door
    Furnace Door

    Furnace Door

    HSCE

    Zip Chain Actuators can be used to push up and close furnace doors.


    BENEFIT:

    • Can be installed without protruding from equipment
    • Higher speed operation prevents temperatures inside the furnace from changing

MODEL

ZCASERIES
35SIZE
NDRIVE
SECTION
050STROKE
EMOUNTING
L –SHAFT
ARRANGEMENT
J1OPTIONS

Size

  • 25
  • 35
  • 45

Drive Section

  • NWith No Drive Section
  • MWith Integrated Hypoid Gear Motor*
  • KWith Integrate TERVO Hypoid Reducer for Servo Motors*

Stroke

Sizes 25 35 45
Code 020 050 050 075 100 100 150 200
Allowable Stroke (mm) 300 500 500 750 1000 1000 1500 2000

Mounting

E D*
Lifting Installation Horizontal Installation Suspending Installation (MTO)
Mounting Mounting Mounting Mounting

Shaft Arrangement

L: Input shaft R: Input shaft on opposite side T: Dual Input shaft*
Shaft Arrangement Shaft Arrangement Shaft Arrangement

Options

Bellows*
J1: For lifting, suspending | J2: For horizontal
Options

Drive Section

M K
With Integrated Hypoid Gear Motor* With Integrated TERVO Hypoid Reducer for Servo Motors*
Drive Section Drive Section

Attachable Options

Upper Mounting Base Lower Mounting Base
Attachable Options Attachable Options

Click the different characteristics and specifications to learn more.

  • CHARACTERISTICS (WITHOUT BELLOWS)


    ModelAllowable stroke*1Allowable thrust*2Input shaftMaximum speedZip Chain travel distance per input shaft rotationApproximate mass
    Allowable torque Allowable OHL Thrust direction Input shaft rotationInput shaft Standard/reverse shaftInput shaft Dual shaftsSuspending Installation
    mmN{kgf}N•m{kgf•m}N{kgf}mm/sec(r/min)mmkg
    ZCA25N030300 400{40.8}9.41{0.96}638{65}100063095.31.92.02.5
    050500300{33.6}2.52.63.1
    ZCA35N0505001000{102}34.7{3.53}946{96.4}1000420142.95.15.56.0
    0757506.57.07.5
    1001000600{61.2}7.58.08.5
    ZCA45N100 1000 2000 {204}116.6 {11.9}2065{210.5}500125240212122
    1501500252527
    20020001200{122.5}303031
  • CHARACTERISTICS (WITH BELLOWS)
    ModelAllowable stroke*1Allowable thrust*2Input shaftMaximum speedZip Chain travel distance per input shaft rotationApproximate mass
    Allowable torque Allowable OHL Thrust direction Input shaft rotationInput shaft Standard/reverse shaftInput shaft Dual shaftsSuspending Installation
    mmN{kgf}N•m{kgf•m}N{kgf}mm/sec(r/min)mmkg
    ZCA25N030300400{40.8}9.41{0.96}638{65}100063095.32.52.63.1
    050500300{30.6}3.13.23.7
    ZCA35N0505001000{102}34.7{3.53}946{96.4}1000420142.95.56.06.5
    0757507.07.58.0
    1001000431{44}8.08.59.0
    ZCA45N100 1000 2000 {204}116.6 {11.9}2065{210.5}500125240222223
    1501500272728
    2002000900{91.8}323233
  • SPECIFICATIONS AND ENVIRONMENTAL REQUIREMENTS



    ZCA main unitZCA25NZCA35NZCA45N
    Drive sectionMaterialForged steel
    Coating ColorBlack, Munsell N2.0 equivalent
    Housing sectionMaterialPolyacetal Iron
    Coating ColorPurple grey Munsell 0.8P6.3/3.0 equivalent (molded)Black, Munsell N2.0 equivalent
    ChainMaterial Iron
    LubricantShell Alvania EP Grease 2 [Showa Shell Sekiyu K. K.] * This grease is applied before shipment.
    Environmental requirementsOperating temperature0 to 60°C
    Relative humidity 85% or less (no condensation)
    Ambient atmosphereTypical rain-free indoor environment with dust levels kept at a general factory level.
    Installation directionZCA can be installed with any direction, be sure to mount a linear guide in the direction of travel. A mounting base is required to suspending installation.